Circular solar grants program

Program snapshot

Category: Circular solar

Amounts: Available funds have been exhausted

Eligible bodies: Business, not-for-profit organisations, councils, research institutions, government agencies and organisations.

Contact: Waste and Recycling Infrastructure Unit by phone on (02) 9895 6486 or infrastructure.grants@epa.nsw.gov.au       

Status: Closed.

Managed by: NSW Environment Protection Authority

Aims

It is forecast that NSW will generate 3,000–10,000 tonnes per year of waste solar PV panels and battery storage systems by 2025, rising to 40,000–71,000 tonnes per year by 2035. To prepare for this emerging waste stream, the Circular solar grant program supports collaborative ‘whole-of-supply chain’ projects that trial managing end-of-life solar panels and/or battery systems within a circular economy framework.

Available funding

The NSW Government created a $10 million fund to reduce landfilling of solar panels and battery systems. This investment is intended to future-proof the management of this growing waste stream and help NSW transition to renewable energy sources within a circular economy. Remaining funds under Circular Solar are reserved as a support program for product stewardship and circular economy research.

Phase 1 of the Circular Solar grants program (trial phase) awarded $2.1 million in funding for eligible trial projects. 

Phase 2 of the Circular Solar grants program awarded $7.4 million in funding for eligible projects.

Phase 2 grant recipients - 2022

Blue Tribe Co. Pty Ltd
$404,900

The Second Life Solar Stage 2 project will develop a new whole-of-supply chain business model and secondary marketplace that will divert serviceable decommissioned solar panels from landfill for reuse in community solar gardens. The project will engage with consumers to recover solar panels destined for the waste stream and test them (using a new rapid and portable testing apparatus) to identify those that are serviceable and those that have reached the end of lives.  The serviceable panels will be used to create a commercial scale (~100kW) ‘second-life’ solar system. The demonstration solar garden will be hosted in Wagga Wagga NSW. The project has the potential to divert 10,000 tonnes per annum of reusable end-of-life solar panels by 2030. The project will also engage with key actors in the solar industry with a view to advancing actions to address regulatory and related barriers to the reuse of second-hand solar panels.

PV Industries Pty Ltd
$2,371,581

PV Industries will support the establishment of a viable circular economy for solar panels, their lithium-ion batteries and inverters in NSW. The project is closely aligned with circular economy principles, promoting solar panel and inverter reuse, repair and refurbishment, and diversion from landfill through end-of-life processing.

PV Industries will scale-up their processing technology, establishing a high-capacity solar panel and lithium-ion battery recycling facility in Bankstown NSW, capable of processing up to 8,000 tonnes per annum, and expand their metro and regional collection and logistics network. This will lead to increased access to services and diversion from landfill in the Bankstown area. The project will also improve collection and logistics for li-ion batteries. A process for onshore warranty support, reuse, repair and refurbishment of solar inverters will be implemented.

Sircel Limited
$1,719,000

Sircel will establish a solar panel recycling facility in Parkes NSW, that will employ the most advanced and commercially proven solar panel processing technology available globally.  The objective of the project is to process up to 2,000 tonnes per annum of solar panels and ancillary equipment to achieve a commodity recovery rate of more than 90%. The proposed facility will offer a commercially viable and sustainable solution for the recovery and recycling of valuable resources from end-of-life solar panels, and Sircel will also employ its sophisticated waste tracking system to demonstrate the reintroduction of recovered raw materials to the NSW economy. 

The project includes partners across the NSW end-of-life solar panel value chain, including collection and logistics specialists, local councils, utility-scale solar power generation owners, operators and asset mangers, solar panel installers, research and development, and technical advisory board, and Sircel accredited downstream commodity off-takers.

TES Sustainable Battery Solutions (Australia) Pty Ltd
$1,913,517

TES proposes NSW local capability in circular lithium-ion battery re-use and recycling, leveraging its internationally expertise, client relationships and local strategic partnerships. This new plant will address grant priorities and looming waste dilemmas for lithium-ion waste from solar panel batteries. Through collaboration, the project will complement rather than duplicate already emerging infrastructure that is being established in solar panel recycling and the collection network being built around these products and the B-cycle scheme. This facility will be the first of its kind in NSW and Australia, processing up to 2,000 tonnes per annum of lithium-ion batteries, 800 tonnes per annum from solar panel systems. The facility is to be located in Newcastle NSW. The project will deliver additional 20 green jobs, knowledge sharing around systems, processes and standards, access to international markets for battery materials and encourage the circular economy through reuse.

University of New South Wales
$1,000,000

The research and development project aims to develop highly efficient, mobile and flexible recycling technology to recover valuable metals, glass, and silicon from end-of-life solar panels, through leveraging University of New South Wales, Sydney University and University of Technology Sydney interdisciplinary research expertise of reactor and system design, solar panels, catalysis, metallurgy etc and collaborating with leading solar industry across the supply chain. The project is internationally innovative, advanced, and will be technically achieved by combining computer modelling for reactors design and scale-up, experiments for chemistry/catalysis design, and system prototyping for effectiveness demonstration with technology assessments.

After lab-scale fundamental studies, the reactors will be scaled-up to pilot and then virtually trialled through simulations to industry-scale for fitting into transportable containers with an optimised layout. The expected outcomes include lab-scale prototypes and a virtual industry-scale system. The project targets more than 95% silver, copper, silicon and glass recovery; energy consumption at less than 30kwH/kWp; stable-run greater than 8 hours. The up-scalable computer models, and technology assessment, will provide a competitive and sustainable solar panel recycling solution towards NSW circular economy.

Blue Tribe Co. Pty Ltd
$217,800

The Second-Life Solar project will establish a small community-based solar garden  in Dubbo NSW using decommissioned yet serviceable solar panels, that would otherwise have been destined for landfill.

The project will develop a business model and testing methodology to activate a secondary marketplace for decommissioned solar panels. This will extend the solar panels service life, offer an alternative to premature waste disposal of decommissioned panels, divert serviceable solar panels from landfill, provide clean energy and a source of income to solar gardeners, and contribute to NSW’s renewable energy target.

KGM Services trading as The Solar Professionals
$935,750

The project, Repurposing, recycling and upcycling of solar PV cells via delamination, will drive the accelerated deployment of sustainable end to end solution of solar cells in Wagga Wagga NSW. This will be done through panel testing, collection and distribution that allows for re-use of functional cells in domestic and international markets. Unfunctional solar cells will be delaminated into uncontaminated solar cell components, which will be designed, engineered, constructed and trialled in collaboration with Deakin University and a glass delamination expert. The product of the glass and frame will be trailed as a construction material in commercial glasshouses.

PV Industries Pty Ltd
$997,969

PV Industries will engage with local governments, waste managers, installers, industry bodies, scientific organisations, manufacturers, and new markets to immediately increase diversion of solar panels from landfill. This will stimulate economic activity and demonstrate the business case for a safe and sustainable circular solar and battery economy in NSW.

The trial will: develop safe handling and transport procedures; establish a distributed collection and logistics network for urban and regional NSW starting with a drop off point located in Newcastle; optimise high-value processing approaches; activate new end-markets for recovered glass; and enable future market opportunities for reuse. 

Application process

The Circular Solar grants program was conducted in two stages:

Stage 1
Applicants completed an expression of interest (EOI) stage 1 form outlining the proposed project, including activities to be delivered and partners who will participate in the delivery of the project. Applications were assessed by an independent Technical Review Committee (TRC) who recommended a shortlist of projects to progress to stage 2.

Stage 2
Only applicants shortlisted by the TRC after stage 1 were invited to progress to stage 2. In stage 2, applicants had six weeks to develop their final grant application, complete a detailed budget and cost-benefit and financial analysis. The TRC re-assessed the final applications and accompanying documents against the program guidelines and assessment criteria, to recommend projects to the EPA to be funded.

Background information and research findings

While volumes of waste solar panels and battery storage systems are currently relatively low, this emerging waste stream is expected to rapidly increase over the next decade as installed systems reach their end of life.

The Department of Planning, Industry and Environment commissioned a scoping study (PDF 3.8MB) to assist in development of the EPA’s end-of-life solar programs. It contains information that may help organisations preparing EOIs, including:

  • projected waste generation volumes
  • materials that can be recovered from solar panels and batteries
  • reuse and recycling technologies
  • end-market opportunities.
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